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Fully automatic riveting plug (pad) inspection machine
Fully automatic riveting plug (pad) inspection machine
System introduction

  Full-automatic riveting and plugging (pad) inspection machine is a fully automatic and intelligent equipment integrating riveting, plugging (pad) and inspection functions, which is widely used in medicine, electronics, buttons, automotive, home appliances and other industries that require high-precision assembly and quality control scenarios. The raw material enters the riveting machine through the high-speed material handling equipment, enters the insertion (pad) equipment after riveting is completed, and enters the AI vision inspection machine through the indexing disk to complete the quality inspection of the finished products, and the defective products are directly rejected in the process. The equipment in the complete realization of feeding, material handling, riveting, plugging (pad), detection of the whole process of automation, but also equipped with intelligent diagnostic system, real-time monitoring of the operating status of the equipment and equipment failure to achieve the precise location of the problem, greatly improving the level of intelligence of enterprise production.


Equipment characteristics

  High applicability

  -Widely used in the intelligent production of pharmaceutical, electronics,
clothing automotive, home appliances and other industries; -Widely used in the
intelligent production of pharmaceutical, electronics, clothing automotive, home
appliances and other industries.

  -High compatibility and versatility for different models of the same
product.

  Precise and efficient

  -Equipment adopts 60 rods rivet head structure, productivity up to
55000pcs/hour, high productivity, finished product qualification rate up to
99.2%~99.4%; -Equipment adopts 60 rods rivet head structure, productivity up to
55000pcs/hour, high productivity, finished product qualification rate up to
99.2%~99.4

  -Visual inspection speed up to 3200pcs/min, inspection accuracy up to
0.02mm.

  Stable and high quality

  -The transmission structure adopts spiral bevel gears with long life, low
noise and high biting precision.

  -Heating rod and suction rod move vertically in three concentric holes, up
and down expansion and contraction, no lubricant, no heating pollution.

  -Plugs (pads) are not wrinkled, not beveled edges, and have a consistent
leveling height.

  Intelligent Manufacturing

  -The back-end is paired with self-developed AI-based intelligent visual
inspection system, which can independently model and intelligently identify
product defects without excessive human intervention; -The equipment is paired
with intelligent diagnostic system, which can independently model and
intelligently identify product defects without excessive human intervention.

  -Equipment with intelligent diagnostic system, real-time monitoring of
equipment operating status and fault information for independent localization;
-Data management module of equipment backend management system.

  -The data management module of the background management system of the
equipment can collect, store and summarize the data generated by the operation
of the equipment and support historical data query, providing basic data for the
establishment of digital and intelligent factories.

  Digital, intelligent factory to provide basic data support


Main parameters
Product NameFull - Automatic Riveting, Plug (Gasket) Insertion and Detection Integrated
Machine
Product ModelZL - MCJ - 2501
Production Efficiency55,000 pcs/hour
Yield Rate99.2% - 99.4%
Body MaterialStainless Steel
Number of Gasket Pressing Heads60 heads
Number of Riveting Heads60 heads
Rated Voltage380V
Rated Power11kw
Equipment DimensionsRiveting Machine: 2380mm1300mm1300mm;
Detection Machine: 2300mm800mm1700mm
Equipment WeightRiveting Machine: 1900kg; Detection Machine: 450kg
Detectable DefectsDeformation, dirt, lack of materials, edge pressing, wrinkles, bruising, mixed
trademarks, missing trademarks, color mixing, empty caps, improper plug (gasket)
insertion, double plugs (gaskets), hair, etc.



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